The acrylic resistance cracking furnace is an advanced, integrated system specifically developed for the recycling and treatment of acrylic (PMMA) waste. By applying resistance-heated pyrolysis technology, the equipment efficiently converts waste acrylic into high-value MMA monomers, enabling effective resource recovery and circular utilization.
Featuring simple operation, low emissions, high energy efficiency, and strong environmental performance, this resistance-heated cracking system has become a mainstream solution for modern waste acrylic processing plants.
The waste plastic acrylic thermal cracking equipment is widely used in acrylic product manufacturing facilities, plastic recycling enterprises, and related industries. It helps companies efficiently address acrylic waste disposal challenges while achieving sustainable resource recycling. With a rational and compact design, the equipment is easy to transport, install, and relocate, allowing rapid commissioning and flexible adaptation to different production sites.
Product Features
High Efficiency & Energy Saving
The resistance pyrolysis furnace adopts electric resistance heating, ensuring fast and uniform temperature rise and high cracking efficiency. Its optimized structural design and excellent thermal insulation significantly reduce energy consumption, with power usage as low as 400–430 kWh per ton of raw material.
Easy Operation
Equipped with an intelligent, adjustable temperature control system and an automatic protection cabinet, the furnace features a user-friendly interface and stable temperature control with an accuracy of ±1°C. Operators can quickly master the system with minimal training, significantly reducing labor costs.
Safe & Reliable
The equipment is certified explosion-proof and incorporates multiple safety protection mechanisms, including over-temperature protection and leakage protection, ensuring stable operation and maximum operator safety.
Environmentally Compliant
Compared with conventional oil-, coal-, and natural gas-fired equipment, the resistance pyrolysis furnace generates significantly lower exhaust emissions, making it easier to meet environmental regulations and obtain environmental approvals.
Integrated & Compact Design
The furnace features an integrated structure with a compact footprint. The total equipment weight is controlled within 3 tons, greatly facilitating transportation and on-site installation.
Easy Disassembly & Relocation
Complete production line multifunctional cracking furnace Designed with a quick-disassembly structure, the resistance pyrolysis furnace can be easily dismantled and relocated according to operational needs, making it suitable for various production environments.
Flexible Customization
The thermal cracking furnace mainly consists of an inner liner, outer shell, and an explosion-proof electrical control cabinet. The dimensions and materials of the inner liner and outer shell can be customized according to customer requirements.
Inner liner material options: A3, 30408, 309, 310S
Outer shell material: A3 carbon steel
This ensures excellent durability, adaptability, and long service life.
Product Parameters
|
Item |
Specifications |
|
Inner Tank Dimensions |
Ø1500xH1100 |
|
Inner Tank Material |
A3/30408/309/310S |
|
Outer Shell Dimensions |
Ø2200xH1900 |
|
Outer Shell Material |
A3 |
|
Applicable Materials |
Acrylic, 372 |
|
Maximum Single Furnace Volume |
≈ 1.8 cubic meters |
|
Single Furnace Bulk Weight |
≈ 1 ton |
|
Single Furnace Yield Weight |
> 900 kg |
|
Insulation Material |
High-Temperature Needle-Punched Blanket |
|
Heating Method |
Resistance Heating |
|
Rated Total Voltage |
380V |
|
Phase Voltage |
Parameters 220V, 50HZ, 3-Phase |
|
Rated Total Current |
≈ 237A |
|
Phase Current Parameters |
≈ 137A (Heating Up), 85A (Heating Up) |
|
Rated Total Power |
90KW |
|
Single Furnace Energy Consumption |
400-430 kWh (Hot Furnace) |
|
Single Furnace Cycle |
8-12H |
|
Manhole Specifications |
DN450 Quick-Opening Type |
|
Control System |
Intelligent Adjustable Temperature Control Box |
|
Electrical Cabinet Specifications (Explosion-proof) |
Automatic Protection Cabinet |
|
Temperature Control Range |
500-680℃ (Adjustable) |
|
Temperature Control Accuracy |
±1℃ |
Why Choose QUANSHENG's Acrylic Resistance Cracking Furnace?
Our company independently designs, manufactures, assembles, and debugs our resistance cracking furnaces. They have a complete set of explosion-proof certifications and feature simple operation, zero waste gas, and energy saving. We have already helped over a dozen acrylic glass manufacturers complete various approvals.
The equipment mainly consists of an inner liner, outer shell, and explosion-proof electrical cabinet. Custom sizes and materials are available. The outer shell includes a high-density insulation layer, heating elements, and a wiring cabinet. The total height and diameter of the equipment do not exceed 2.2 meters, allowing for container loading and export. The total weight generally does not exceed 3 tons, and it can be loaded and unloaded with a forklift. It is ready to use immediately and easy to install. The high-powered electric furnace can be used continuously for more than 3 years without maintenance. The fastest single-furnace cracking time is 6 hours, and the power consumption per ton of raw material is as low as 450-480 kWh. See the table below for specific configuration parameters.
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